• FLUIDE BED DRYER
• ROTOCONE VACCUM DRYER
• VACCUM TRAY DRYERS
• TRAY DRIER
• OCTAGONAL/DOUBLECONE BLENDER
• MULTIMILL
• PULVERISER
• COATING PAN
• SIFTER
• PLANETARY MIXER
• MASSMIXTURE
• FLUID BED PROCESSOR
• AIR HANDLING UNIT(Receives air from the environment)
• SPRAY GUN CHAMBER/PRODUCT BLOW
• FILTER HOUSING CHAMBER/EXHAUST AIR UNIT
• SERVICE SUPPORT
• FEATURES
• OPTIONAL REQUIREMENTS

FLUIDE BED DRYER

Are most suitable for drying granular,crystaline,coarse or similar materials in pharmaceuticals, fine chemicals, food &allied industries.

OPERATION

The wet material is introduced into the dryer, batch of material in product container which is provided with air distributor plate and Dutch mesh. Induced draft is created by the blower and fresh air is sucked into the unit. After filtration clean air passes through heating elements. This hot air then passes through the product container creating turbulence in the product and hence the product moves up & down in the product container. Due to this the heat transfer is quick and product is drier fast without appreciable loss of heat. Filter bags prevent particles escaping from dryer.

HEATING

Fluid bed drayers can be supplied in electrical heating, steam heating or hot water circulation system.

DRYING TIME

The drying time depends upon various factors such as physical properties of material, moisture content, type of moisture.

Generally pharmaceutical granules containing free moisture of about 20 to 25% can be easily drier in about 30 to 40 minutes at a temperature of about 80°c.

SAFETY

	All parameters are considered for Man, Machine, and Material safety.
	FBD is provided with explosion flap and pressure relief valve, in case of excess pressure is relived through the explosive vent located on the rear/top of unit.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

TECHNICAL SPECIFICATION

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ROTOCONE VACCUM DRYER

Description

Rotocone vacuum dryer is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum Pump.

Therefore the vacuum drier is formed(if the solvent does not recover, the condenser may be not used.) The drier is advanced in design, simple in inner structure, easy for cleaned, to discharge all raw materials,covenient in operation, lowing the strength of labor and improving work environment. It can widely apply to dry raw materials of pharmaceutical industry, chemical industry, foodstuff industry.

STANDARDFEATURES

	Mechanical seals for hot-water connection.
	Mechanical seals for Vacuum connection.
	Steam line connection & digital temperature and pressure gauges for monitoring.

ADVANTAGES

	Reduces drying time.
	Handling and exposure of final product is avoided.
	Give uniformity size dry product.
	Easy to clean internal suface,thus ensuring purity of product.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

	All parameters are considered for Man, Machine, and Material safety.
	The unit is provided with a Safety guard with proximity sensor so that the machine will run only when safety guard is in closed condition.

TECHNICAL SPECIFICATION

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VACCUM TRAY DRYERS

DESCRIPTION

Are suitable for drying of thermal sensitive materials easily resolved, polymerized or deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during witch no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the drying materials, there for widely used in pharmaceutical, chemicals and foodstuff etc.

SALIENT FEATURES

	4" dial vacuum and temperature gauge is provided on the suction line.
	Temperature gauges are provided at inlet and outlet of water circulation.
	Sight Windows, vacuum break valve and isolation valve are filled on the vacuum tray dryer.
	Glass tube is fitted on the receiver to view the condensate level. Special type lock provided for easy tightening of the vacuum tray dryer.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

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TRAY DRIER

Description

Are special designed for pharmaceutical, food, chemical, paint and textile industries. It is an electrically and thermostatically controlled hot air oven fitted with time switch to facilitate working day & night. Millennium drying ovens are well accepted for fast economical drying of granules. Effercent salts and other materials.

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OCTAGONAL/DOUBLECONE BLENDER

Are ideal for mixing of powder and homogeneous lubrication of granules. To enhance the mixing, baffles are provided on central shaft. Drive motor is connected to a gear box on M .S rigid stand.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

The unit is provided with a Safety guard with proximity sensor so that the machine will run only when safety guard is in closed condition.

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MULTIMILL

Mutimill is widely used for wet and granulation, pulverization in pharmaceutical, chemicals etc. It operates on the principle of variable force swing beaters having both knife & impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper passes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially .Finally the processed material gets collected in the container kept blow the processing chamber.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

TECHNICAL PARAMETRS

	Motor - 3hp/1440 Rpm
	Electrical Services - 415v/3phase/50 Cycles/Ac Supply
	Speeds-Available - 750/1500/2100/3000 Approx
	Output - 50 To 200 Kgs/Hr. (Approximately Depending On Product, Speed, Screen Used)
	Overall Dimensions - 900l X 800w X 1700h(In Mm)

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PULVERISER

Description

Pulveriser has been specially designed for wet & dry granulation, pulverisation or deportation of product or ingredients found in the pharmaceuticals, chemical and food industries. product kept in the hopper slides down to the enclosed chamber, where it is milled in between beaters and screen to the required mesh /micron size which can be collected at the bottom in the container. Quality and output depends on beater shape. Speed and screen size. knife edge beaters are used for coarse or large particles, impact or flat edge are used for finer particles.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

TECHNICAL SPECIFICATION

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COATING PAN

Is well designed for tablet and pellet coating. The rotational speed, angle of inclination of pan, volume and temperature has been considered. The shape of the bowl is so designed that it gives improved cascade and tablet to travel along an almost identical path. This design helps in self mixing and the coated tablets to have geometric uniformity.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

TECHNICAL PARAMETRS

for film coating applications speeds will reduce to maximum of 20 for smaller size upto 24" and 16“ for bigger sizes.

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SIFTER

The millennium sifter, the sieving, grading machine is specially designed and developed for separation of solids and gradation of material in accordance with their sizes. It has features to provide gyratory vibration generated by balanced flywheel. The amplitude of vibration can be adjustable to the processing needs by means of movable weight on the fly wheels.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

TECHANICAL SPECIFICATIONS

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PLANETARY MIXER

Is ideal mixer for mixing of wet/dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of materials at a considerably lesser time. This type of mixer is ideal for mixing of various dry and wet material like powder, ointment, toothpastes, cream etc.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

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MASSMIXTURE

Description

It consist of “U” shaped drum made up of SS316 material, containing mixing paddle type blades welded to the main shaft provide for efficient mixing of thick heavy material. sealing mechanism provided at shaft ends to prevents ingress of external powder into trough and prevents leakages. Top charging can be done through a hinge able lid & bottom discharge are provided with Butterfly valve of suitable diameter for regulated discharge..The drive consisting of suitable H.P TEFC 3 phase AC 415 V/50 Cycles motor coupled to suitable worm gear with driving shaft mounted on suitable Plummer block.

QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

SAFETY

All parameters are considered for Man, Machine, and Material safety.

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FLUID BED PROCESSOR

Millennium industries develops, Designs and produces the hardware and software for the control systems internally. This results in a high degree of flexibility with regard to individual customer requirements. We utilize programmable logic controllers with PC support as necessitated by the performance

It as 5 main parts.

• Air Handling Unit (AHU).
• Spray Gun chamber.
• Product container (blow).
• Filter housing chamber.
• Exhaust air Unit (EAU).

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AIR HANDLING UNIT(Receives air from the environment)

It as 10 micron pre –filters & 5 micron fine-filters

With 0.3 micron HEPA-Filters are mounted in a rectangle body

It as also consist of air heating unit with Dehumidification section having airflow & temperature measuring and controlling devices.

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SPRAY GUN CHAMBER/PRODUCT BLOW

	CAPACITY : 500LTRS
	S.S 316 MATERIAL
	IT AS 3 WURSTER COLUMNS MOUNTED AT 120° APART WITH LIFTING MACHANISM.TO GET MORE EFFICEENCY IN COATING OF LIQUID.
	A SAMPLE PORT IS MOUNTED AT FRONT SIDE.
	GUN CHAMBER ALIGN WITH PROCDUCT BOWL BY S.S PULL ACTION TOGGLE CLAMPS.
	A DISTRIBUTION PLATE IS SCREWED TO GUN CHANMBER WITH FLANGE.

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FILTER HOUSING CHAMBER/EXHAUST AIR UNIT

Filter housing chamber consist of filter bag unit, filter sealing and locking system ( this system is utilized for shaking the Filter bag with respect to the time setting)

This chamber prevents the product particles from exiting the machine tower.

Exhaust air unit consist of an exhaust fan (Blower) and temperature measuring device with SFM device (i.e for Broken bag detector). The blower draws the process air from the environment through the system.

TECHNICAL SPECIFICATION

Note: All the above mentioned are the maximum values. 65-70% is the general consideration in normal operation. Above all specifications are for 500ltr Fluid Bed System.

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SAFETY

	All parameters are considered for Man, Machine, and Material safety.
	We had considered all safety features while manufacturing the machine to get the safety during operation. (e.g.: Filter bag locking, explosion proof, container locking, bag broken detection, Protected panel, solution pressure in the line, etc.)
	All safety precautionary measures are included in the PLC programming. (e.g.: solution pressure, proximity sensors, etc.)
	All necessary safety interlocks and alarms are programmed in the PLC.

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QUALITY

	All the product contact parts are SS 316.
	All the inlet air contact parts and other components are SS 304.
	Other than SS all other materials like Gaskets, Teflon, silicon tubes, etc. all are food grade.
	All the measuring instruments are calibrated.

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SERVICE SUPPORT

We are having good dedicated engineering team to provide the service as per your requirement, without effecting your productivity and quality.

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FEATURES

	Less Floor Area.
	Less Process Time. (Automatically More Productivity, and Less Energy Consumption)
	Less maintenance.
	Easy to clean.
	Suitable drying, bottom spray, and top spray as per your requirement.
	More reliable for the operator. Meets the regulatory standards.

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PERFORMANCE

	Due to less process time we will get more quality output.
	Less loss during process.
	To get the better performance and quality from the machine, we will train the operator and concern.
	Fine precision control for all the parameters.

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OPTIONAL REQUIREMENTS

Fully Automation

In fully automation all the parameters monitoring and controlled through by PLC. And also all safety controls are included in the programming.

Controlling of blower speed, temperatures, pump rate, compressed air, and monitoring of differential pressures, solution pressures, etc all done through PLC.

No single operation is done through manually.

Semi Automation

In semi-automation only temperatures and airflow will be controlled through PLC. Remaining all the parameters like monitoring and control of compressed(atomization) air pressure, solution pressure, and differential pressures are manually controlled and monitored.

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Application

Separate provision for bottom spray, top spray and drying as per customer requirement.

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Customer specifications

We will consider all customer suggestions and requirements while designing and manufacturing.